PLE

Overview Technical Data
Technical Data

Description

PLE® is a planetary gearbox perfectly compatible with the brushless motors of the MS and B series.
It is a very light product but in any case extremely performing, ideal even for heavy production cycles thanks to the design with reduced friction bearing and optimized lubrication.
A high level product at a fair and affordable price. 
Developed and produced in Germany by Neugart® for HDT.

Torque Data.

 Nominal output Torque     PLE040 PLE060 PLE080 PLE120 PLE160 Ratio Stage

    11 28 85 115 400 3 1
      15 38 115 155 450 4 1
Nominal output torque T2N Nm 14 40 110 195 450 5 1
      8,5 25 65 135 - 7 1
      6 18 50 120 450 8 1
      5 15 38 95 - 10 1
      16,5 44 130 210 - 9 2
      20 44 120 260 800 12 2
      18 44 110 230 700 15 2
      20 44 120 260 800 16 2
Nominal output torque T2N Nm 20 44 120 260 800 20 2


  18 40 110 230 700 25 2
      20 44 120 260 800 32 2
      18 40 110 230 700 40 2
      7,5 18 50 120 450 64 2
      20 44 110 260 - 60 3
      20 44 120 260- - 80 3
      20 44 120 260 - 100 3
      18 44 110 230 - 120 3
Nominal output torque T2N Nm 20 44 120 260 - 160 3
      18 40 110 230 - 200 3
      20 44 120 260 - 256 3
      18 40 110 230 - 320 3
      7,5 18 50 120 - 512 3
Max. output torque     PLE040 PLE060 PLE080 PLE120 PLE160 Ratio Stage

    17.5 45 136 184 640 3 1
      24 61 184 248 720 4 1
Max.output torque T2max Nm 22 64 176 312 720 5 1
      13.5 40 104 216 - 7 1
      10 29 80 192 720 8 1
      8 24 61 152 - 10 1
      26 70 208 336 - 9 2
      32 70 192 416 1280 12 2
      29 70 176 368 1120 15 2
      32 70 192 416 1280 16 2
Max. output torque
T2max Nm 32 70 192 416 1280 20 2


  29 64 176 368 1120 25 2
      32 70 192 416 1280 32 2
      29 64 176 368 1120 40 2
      12 29 80 192 720 64 2
      32 70 176 416 - 60 3
      32 70 192 416 - 80 3
      32 70 192 416 - 100 3
      29 70 176 368 - 120 3
Max. output torque
T2max Nm 32 70 192 416 - 160 3
      29 64 176 368 - 200 3
      32 70 192 416 - 256 3
      29 64 176 368 - 320 3
      12 29 80 192 - 512 3
Emergency stop torque     PLE040 PLE060 PLE080 PLE120 PLE160 Ratio Stage

    22.5 66 180 390 800 3 1
      30 88 240 520 900 4 1
Emergency stop torque T2stop Nm 36 80 220 500 900 5 1
      26 80 178 340 - 7 1
      27 80 190 380 900 8 1
      27 80 200 480 - 10 1
      33 88 260 500 - 9 2
      40 88 240 520 1600 12 2
      36 88 220 500 1400 15 2
      40 88 240 520 1600 16 2
Emergency stop torque
T2stop Nm 40 88 240 520 1600 20 2


  36 80 220 500 1400 25 2
      40 88 240 520 1600 32 2
      36 80 220 500 1400 40 2
      27 80 190 380 900 64 2
      40 88 220 520 - 60 3
      40 88 240 520 - 80 3
      40 88 240 520 - 100 3
      36 88 220 500 - 120 3
Emergency stop torque
T2stop Nm 40 88 240 520 - 160 3
      36 80 220 500 - 200 3
      40 88 240 520 - 256 3
      36 80 220 500 - 320 3
      27 80 190 380 - 512 3
Input speed     PLE040 PLE060 PLE080 PLE120 PLE160 Ratio Stage

    5000 4500 4000 3400 1350 3 1
      5000 4500 3900 3500 1450 4 1
Average thermal input speed at  Tand S1 n1n min-1 5000 4500 4000 3500 1700 5 1
      5000 4500 4000 3500 - 7 1
      5000 4500 4000 3500 2200 8 1
      5000 4500 4000 3500 - 10 1
      5000 4500 4000 3500 - 9 2
      5000 4500 4000 3500 1600 12 2
      5000 4500 4000 3500 1900 15 2
      5000 4500 4000 3500 1800 16 2
Average thermal input speed at   Tand S1.
n1n min-1 5000 4500 4000 3500 2100 20 2


  5000 4500 4000 3500 2400 25 2
      5000 4500 4000 3500 2700 32 2
      5000 4500 4000 3500 3000 40 2
      5000 4500 4000 3500 3000 64 2
      5000 4500 4000 3500 - 60 3
      5000 4500 4000 3500 - 80 3
      5000 4500 4000 3500 - 100 3
      5000 4500 4000 3500 - 120 3
Average thermal input speed at   Tand S1.
n1n min-1 5000 4500 4000 3500 - 160 3
      5000 4500 4000 3500 - 200 3
      5000 4500 4000 3500 - 256 3
      5000 4500 4000 3500 - 320 3
      5000 4500 4000 3500 - 512 3
Max. mechanical input speed. n1Limit min-1 18000 13000 7000 6500 6500    

Main Features.

Gearbox characteristics     PLE040 PLE060 PLE080 PLE120 PLE160 STADI
Service life tL h 30.000




98 1
Efficiency at full load ƞ % 97 2
      92 3
Min. operating temperature Tmin °C
-25  
Max. operating temperature Tmax °C 90  
Protection class     IP54  
Standard lubrication

Grease  
Installation position     Any  



<15 <10 <7 <7 <6 1
Standard backlash  Jt  arcmin <19 <12 <9 <9 <10 2
      <22 <15 <11 <11  - 3

 



0,7 - 1,0 1,7 - 2,3 4,3 - 5,8 10,8 - 14,5 31,0 - 37,5 1
Rigidità Torsional cg Nm/arcmin  0,8 - 1,0 1,9 - 2,3 4,7 - 5,8 11,7 - 14,5 30,5 - 37,5 2
       0,8 - 1,0 1,8 - 2,3 4,5 - 5,8 11,2 - 14,5 - 3



 0,35 0,9 2,1 6 18 1
Gearbox weight mG kg  0,45 1,1 2,6 8 22 2
      0,55 1,3 3,1 10 - 3
Standard surface     Housing: Steel - nitrocarburized and post-oxdized( black )  
RumorositಠQg dB(A) 58 58 60 65 70  
Max.beding moment based in the gearbox input flange Mb Nm 3 8 16 40 140  
Motor flange precision     DIN 42955-N  
Note:
(2) Livello di rumorosità a 1 m di distanza; misurato ad un nr. di giro pari a n1= 3000 min-1 senza carico; rapporto i=5 

Load shaft.

Output shaft loads     PLE040 PLE060 PLE080 PLE120 PLE160
Radial force for 20.0000 h (6)(7) Fr20.000h
N 200 400 750 1750 5000  
Axial force for 20.000 h(6)(7)  Fa20.000h N 200 500 1000 2500 7000  
Radial force for 30.000 h(6)(7)  Fr30.000h N 160 340 650 1500 4200  

Axial force for 30.000 h(6)(7)

Fa30.000h N 160 450 900 2100 6000  
Static radial force(7)(8) Fr r Stat N 200 700 1250 2000 5000  
Static axial force(7)(8) Fa Stat N 240 800 1600 3800 11000  
Tilting moment for 20.000 h(6)(8) Mk20.000h Nm 5 14 31 101 474  
Tilting moment for 30.000 h(6)(8) Mk30.000h Nm 4 12 27 86 398  

Note:
(6)These values are based on an output shaft speed of n2=100 min-1
(7) Based on center of output shaft
(8) Other ( sometimes higher) values following changes to T2N, FTr, FTa cycle, and service life of bearing.

Inertia.

Moment of inertia     PLE040 PLE060 PLE080 PLE120 PLE160 STADI

    0.014 - 0.027 0.065 - 0.128 0.359 - 0.654 1.378 - 2.361 3.726 - 11.999
Mass moment of inertia J Kgcm2 0.015 - 0.026 0.066 - 0.121 0.365 - 0.613 1.414 - 2.288 3.502 - 10.087

    0.015 - 0.025 0.066 - 0.076 0.365 - 0.590 1.413 - 2.196 -

Dimensions.

Technical Data
Geometry     PLE040 PLE060 PLE080 PLE120 PLE160 Rapp. STADI
Pitcvh circle diameter output
D1   34 52 70 100 145    
Shaft diameter output D3 h7 10 14 20 25 40    
Shaft collar output D4
12 17 25 35 55    
Centering diameter output D5 h7  26 40 60 80 130    
Housing diameter D6   40 60 80 115 160    
Mouting thread x depth G1 4x M4x6 M5x8 M6x10 M10x16 M12x20    

L1   88.5 106 133.5 176.5 255.5   1
Min. total length L1   101.5 118.5 150.5 204 305   2
  L1   114 131 168 235.5 -   3
  L2   39 48 60 74 104
1
Housing length L2   52 59.5 77.5 105.5 153.5   2

L2   64.5 72 95 129 -   3
Shaft length output  L3
26 35 40 55 87    
Centering depth output L7 
2    
Output shaft withy feather key (DIN6885-1)

A 3x3x18 A 5x5x25 A 6x6x28 A 8x7x40 A 12x8x65    
Feather key width B1   3 5 6 8 12    
Shaft height including feather key H1   11.2 16 22.5 28 43    
Shaft length from shoulder L4   23 30 356 50 80    
Feather key length L5   18 25 28 40 65    
Distance from shaft end L6   2.5 2.5 4 5 8    
Center hole   Z   M3x9 M5x12.5 M6x16 M10x22 M16x36